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Radial Internal Clearance
Radial internal clearance is the distance that one
ring can be moved relative to the other in the radial
direction. This is measured in microns or thousandths
of a millimetre. Bearings can be classified in several
standard clearance ranges. For 608 bearings, standard
ranges are C2 (0 - 7 microns), normal (2 - 13 microns),
and C3 (8 - 23 microns). When a 608 is placed in the
skate wheel, the outer ring is slightly compressed and
there is a slight reduction in the clearance. Too little
residual clearance (the amount of clearance left after
pushing the bearing into the wheel) will result in heavy
drag and decreased performance. If there is no clearance
in the bearing, the bearing may actually seize. On the
other hand, too much clearance will result in a noisy
and unsteady bearing. [Top^]
Wheel and Spacer Fits
Ideally, bearings would be tightly pressed into the
wheel. Practically, they can't be. That means there
will be some slippage, which will lead to wear and reduced
performance. The same philosophy can be applied to the
inner ring spacers. In both cases, follow your owner's
manual and replace components when they become worn.
[Top^]
Cage type (also known as a
retainer or separator)
What does it do?
The cage keeps the balls from bunching together on one
side of the bearing.
What is made of?
Steel and plastic. For 608 bearings, steel cages are
assembled in two forms: welded and tab-type. For a welded
cage, the two cage halves are welded together between
balls to keep the halves from separating.
For tab-type cages, the two cages halves are held together
with tabs. The tabs are placed between cage pockets
on one cage half and fold over the opposite cage half.
Plastic cages are manufactured from a variety of material
including nylon, phenol, Teflon, etc. Most are reinforced
with glass fibers which gives the plastic extra strength.
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Plastic cages are manufactured from a variety
of material including nylon, phenol, Teflon, etc.
Most are reinforced with glass fibers which gives
the plastic extra strength. |
| STEEL CAGE |
PLASTIC CAGE |
| PRO's |
PRO's |
| Impenetrable to
liquids. |
Natural lubrication. |
| Lower frictional
stress. |
|
|
|
| CON's |
CON's |
| Tab-type steel
cages weaken by vibration, whereas welded steel
cages are not affected by vibration. |
Can be cracked
by vibration. |
| No natural lubrication
properties. |
Higher frictional
stress due to tight fit of fingers capturing balls. |
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Closures
Closures keep grease in the bearing and keep contaminants
out. There are 3 main types of closures: Shields, contact
seals and non-contact seals.
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Shields are disk-shaped covers stamped out of
sheet steel (see Figure 1). The manufacturing method
makes them relatively inexpensive. There is no contact
between the shield and the inner ring of the bearing,
thus there is no friction and no effect on bearing
speed. When grease fills the inner ring groove,
it forms what is called a labyrinth seal. This seal
acts as a barrier to larger particles but it does
not protect against water. Not all manufacturers
include this special groove on the inner ring or
the special "L" shape at the edge of the
shield. (NTN 608Z=608 with 1 shield, NTN 608ZZ=608
with 2 shields). |
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NTN LU seals use two lips to provide a contact
seal against the inner ring seal groove. The inner
lip keeps grease in while the outer lip keeps contaminants
out. Because of the heavy contact, this seal not
only keeps out dirt, but also water. Unfortunately,
the seal contact increases the torque and increases
drag. (NTN 608LU=608 with 1 seal, NTN 608LLU=608
with 2 seals). |
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Seals are made by precision moulding rubber onto
a steel backing plate. The precision moulding gives
us much better control over the final dimension
of the LB seal. As a result, the NTN LB seal can
run much closer to the inner ring without touching
it. The LB seal creates a labyrinth seal like a
shielded bearing but the tighter tolerances of the
rubber seal allows for a smaller gap between the
seal lip and inner ring seal groove. In general,
it can keep smaller dust particles away from the
bearing interior better than a standard metal shield
yet it is not very good against water. (NTN 608LB=608
with 1 seal, NTN 608LLB=608 with 2 seals). |
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Lubricant
The two most common lubricants are grease and oil.
Grease is basically oil with a thickener or soap. The
thickener acts like a sponge to soak up the oil when
not in use. A lubricant can keep metal parts from wearing
against one another, and are effective in keeping dirt
away from the sensitive inner workings of a bearing.
| Grease |
Oil |
| Helps keep dirt out. |
Prevents wear. |
| Holds contaminants
away from moving parts. |
Requires frequent servicing. |
| Prevents wear. |
Has low torque (low frictional tension). |
| Requires little servicing |
Does not last as long as grease. |
| Increases torque (higher frictional tension). |
|
| Longer lasting. |
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From the above, you can see that a greased bearing
requires little servicing yet cannot run as fast as
an oiled bearing. An oiled bearing is susceptible to
dust and contamination so it needs to be serviced more
often (generally after every use). As grease is thicker,
it acts as a seal against dirt, but at the same time
it can increase torque and slow down the bearing.
In the end, how fast you want to go depends on how
often you're willing to service your bearings. While
greased bearings require little servicing, oiled bearings
perform best when they are cleaned and re-oiled after
each use. [Top^]
Contaminant
The most prominent problem with bearings is not failure
due to wear but failure due to contamination. Contamination
is a broad term which includes dust, dirt and water.
How does dirt and water affect bearing performance?
Dirt and water break down the surfaces of the bearing
resulting in dents and rust of ball and raceway surfaces.
These rough surfaces eventually break down the lubricant
and reduce performance.
You can extend bearing life by simply wiping dirt off
the face of the bearing - and you don't even have to
take it out of the wheel. If dirt and dust build up
on the outside of the bearing, they will eventually
get in and affect the performance of the bearing. [Top^] |